Material Requirements Planning (MRP):
- Review planning and issue list of materials (part number, quantity, due date) that need to be ordered to purchasing team.
- Monitor and track material inventories, ensuring the correct quantities are available for production.
- Identify and resolve material shortages or excess stock.
- Review pull-in/push-out PR (purchase order request) after updating the monthly forecast
Order confirmation:
- Review material shortages with Purchasing, capacity availability
with Production to confirm & follow up on new Orders for Customer.
- Work on allocation RMs to prioritize/re-allocate RMs to Customer Order to meet expectations.
- Review FGs/RMs lead time to propose opportunities to improve lead time.
- Follow up Request/Confirmation date with CS to meet the OTIF/OTD.
Inventory Management:
- Maintain an accurate inventory record in the system.
- Optimize stock levels to minimize waste while preventing shortages by reviewing safety stock.
- Review & follow up ECO/ Stock slow-moving with the related department.
Production Scheduling:
- Release Job/Work order to production on time.
- Assist in scheduling production to align with available materials and timelines.
- Ensure that materials are available to meet production deadlines and customer orders.
Data Analysis and Reporting:
- Analyze material consumption data to predict future requirements.
- Perform root cause analysis for material discrepancies and shortages.
Cross-Functional Collaboration:
- Work closely with the customer service, procurement, production, logistics Team to align material plans with the production needs & meet the OTIF/OTD.
- Communicate with the production department to understand material demands and resolve any issues that arise during production.
Continuous Improvement:
Identify opportunities for process improvements in materials planning and inventory control