FAI Quality Engineer

Job Description

Scope of Responsibility:

The Quality Engineer (FAI Specialist) will be responsible for conducting First Article Inspections to ensure that products meet quality and performance standards. This role requires a deep understanding of measurement techniques, plastic part drawings, and Geometric Dimensioning and Tolerancing (GD&T). The ideal candidate will be proficient in using various measurement equipment and have strong English communication skills.

Core Responsibilities:

- Perform First Article Inspections (FAI) on plastic parts to ensure compliance with design specifications and quality standards.

- Use common measurement equipment, including but not limited to, Visual Measurement Machines (VMM) and Coordinate Measuring Machines (CMM).

- Interpret and understand technical drawings and specifications related to plastic parts.

- Select appropriate measurement equipment and define measurement methods for dimensional checks.

- Utilize GD&T principles to assess and verify part dimensions and tolerances.

- Conduct NG dimension analysis and provide detailed reports on non-conformances.

- Perform statistical analysis including CPK (Process Capability Index) and GR&R (Gage Repeatability and Reproducibility) studies to evaluate measurement systems and process capabilities.

- Document and report inspection results, including any non-conformances or deviations from specifications.

- Collaborate with design, production, and quality teams to resolve any issues identified during inspections.

- Maintain accurate records of inspections and ensure traceability of measurement data.

- Ensure compliance with ISO 9001 quality management system requirements.

- Participate in continuous improvement initiatives to enhance inspection processes and product quality.

- Communicate effectively with internal and external stakeholders in English.

Job Requirement

Key Competencies:

- Bachelor’s degree in Mechanical Engineering, Quality Engineering, or a related field.

- Minimum of 01 years of experience in quality engineering, with a focus on FAI and plastic parts.

- Proficiency in using measurement equipment such as VMM, CMM, calipers, micrometers, and other precision instruments.

- Strong understanding of technical drawings, particularly those related to plastic components.

- Solid experience with GD&T principles and their application in inspections.

- Proficiency in NG dimension analysis and problem-solving techniques.

- Knowledge of statistical tools such as CPK and GR&R studies.

- Familiarity with ISO 9001 quality management system standards.

- Excellent English communication skills, both written and verbal.

- Attention to detail and strong analytical skills.

- Ability to work independently and as part of a team.

- Certification in quality assurance (e.g., CQE, CQA) is a plus.

Continuous Improvement:

- Facilitates sharing of ideas, knowledge, and best practices to improve processes and solve problems.

- Conducts Continuous Improvement Reviews to identify best practices and opportunities for improvement.

- Exploits data and information to identify and measure potential improvements.